PRODUCTION
PRODUCTION
At SAS Wear Parts, we operate on the principle of “zero defects” at every stage of production. With our casting, heat treatment, and machining processes carried out in our own facilities, we keep every stage under control, from raw material input to the final product.
Machine Park
We support our production capacity with the most modern and high-tonnage equipment in the industry. Our machine park is built not only on production speed but also on millimeter precision and repeatable quality.
Machine Name
Induction Furnaces
Heat Treatment Furnaces (Well Type)
Truck-Mounted Heat Treatment Furnace
Induction Surface Hardening
Resin Molding and Reclamation
Molding Sand Mixer
Molding Line
Suspended Sandblasting Machines
Vertical Machining Center
Hydraulic Press
Bridge Crane Systems
Technical Specifications / Capacity
1.00 Ton and 500 Kg Capacity
Gas Atmosphere, 2.00 Ton and 1.00 Ton Capacity
5.00 Ton Capacity (1000x1500x2000mm)
Medium Frequency, 3000mm Length Capacity
10.00 Ton Capacity
10.00 Ton/Hour Double Arm
50 Meter Line Capacity
1.00 Ton and 500 Kg Capacity, with Crane
CNC Machining
500.00 Ton Double Piston
Double Girder Systems up to 10.00 Ton Capacity
Metal and Materials Laboratory
We begin the process in our laboratory to ensure that every wear part we produce can withstand the most demanding field conditions. Equipped with modern testing equipment, our laboratory keeps every stage, from raw materials to the final product, under strict control.
Testing and Measurement Equipment
Spectrometer
Tensile and Fracture Testing Machine
Charpy Notch Impact Tester
Hardness Testing Station
Metallurgical Microscope
Ultrasonic Defect Detection (UT)
3D Printing Technology
Metalographic Sample Preparation
Function and Details
Fully Automatic Spectroscopic Analysis
300.00 KN (30 Ton) Capacity, High Sensitivity
300J Impact Energy
Brinell, Rockwell and Microvickers (Reporting Included)
Trinocular Metallographic Analysis
0-6000mm Non-Destructive Testing Capacity
450x450x470mm Prototyping &
Cutting, Bakelite Embossing and Polishing Units
– FOUNDRY INDUSTRIAL ZONE INTEGRATED STEEL PLANT
Located in the Foundry Specialized Organized Industrial Zone, the company produces all types of steel casting wear parts for construction machinery under the SAS Wear Parts brand, with weights ranging from 5.00 to 1,500.00 kgs/part.
Our production processes:
Simulation
Molding
Melting & Casting
Heat Treatment
Abrasion
Sandblasting and Surface Cleaning
Machining
Quality Control
Shipping